Waterpump soft starter
The problem
The waterpump EK-DCP 4.0 (12V DC Pump)
kept tripping the overcurrent protection
on the motherboard.
As neither PWM or DC mode seemed to adress the issue I deviced a softstart by rebuilding an old zalman fanmate.
Initial PCB investigation
Opening the unit shows an easily modifiable pcb.
3 pin with heatsink included
Org. component layout
Various components to switch out:
the 7805, pot and res.
I'll be replacing them with an
IRF2807, 100k resistor and 470µF cap.
Schematic
R2 will slowly charge C1, as the voltage slowly increases at the gate
(2.5V and up)
it
will start to conduct gate to source
wich in turn will slowly ramp the voltage for the pump.
Reroute some traces
Final
Tested on a bigger fan, works perfectly